Any complex problem in asset-heavy operations. One platform underneath.

The solutions below run in production at the leaders of asset-heavy industry: production scheduled across sites and energy markets, every voyage benchmarked against the fleet, the minimum flush per changeover, every furnace simulated live. Each one — off-the-shelf or tailored — runs on Arundo Foundation. That's why they deploy in weeks, scale across sites, and add up to a plant climbing the levels.

One problem at a time. Solved, in production.

Industry → problem → value generated. How we work

Chemicals, multi-site

Production was planned site by site. Energy was bought day by day.

€8M/yr

lower COGS 30× five-year ROI
Lubricants

Every changeover flushed good product to waste.

$20M/yr

value added 27× five-year ROI
Petrochemicals

The cracker ran below its optimum.

€29M/yr

more yield 53× five-year ROI
Pressure pumping

Pumps failed before their time.

$9M/yr

lower OPEX 14× five-year ROI

Running in production at the leaders.

A sample of what gets built on Foundation, not the catalog of it. We create solutions; these are some of them.

01 · CHEMICALS · MULTI-SITE, EUROPE

Cross-market energy optimisation

Energy is a chemical plant's biggest controllable cost — and energy prices differ by hour, by market, and by country. The Energy Optimizer, built on Foundation, answers the question every energy-intensive producer asks: what is the most energy-cost-efficient production plan? It schedules production — down to the optimal load-modulation schedule for individual units — against live local energy prices at each plant, then optimises across plants: with sites throughout Europe, the producer shifts production to wherever energy is cheapest, across energy markets and regions.

PROOF

3–5% energy cost savings from optimised scheduling; 5% EBITDA improvement across connected sites from cross-site production planning.

RETURNED

€8M/yr lower COGS from production planning optimized across sites and energy markets · 30× five-year ROI

LEVEL 2

THE LEVEL-2 POINT

single-plant optimisation is a model. Cross-market, cross-site optimisation requires one Domain spanning every plant — exactly what point tools can't do.

Energy Optimizer, in depth

02 · MARITIME · LNG CARRIER FLEET

Vessel performance & boil-off warranties

An LNG carrier's commercial performance is measured voyage by voyage — fuel consumption, boil-off rate, reliquefaction, hull performance — and boil-off warranties to cargo owners are contractual commitments. The industry's standard benchmarks come from vessel designs and sea trials; they drift out of relevance as vessels age and conditions change. The operator's Foundation solution benchmarks every voyage against the actual historical performance of comparable vessels, with similar cargo, under similar conditions — hundreds of measurements computed continuously across the fleet — and verifies warranty compliance with data, on every voyage. The Burn Recommender goes further, computing the optimal burn-vs-reliquefy trade-off for the boil-off gas system.

PROOF

over 90% of reliquefaction-system efficiency held within target bands; the entire fleet modelled in Foundation; 360 new measurements computed continuously.

LEVEL 2

THE LEVEL-2 POINT

warranty compliance needs trustworthy, continuous, cross-system measurement — a Domain that connects vessel telemetry, voyages, cargo data, and contracts.

Flush Optimizer recommendation for one changeover: the new product and the previous product with their compatibility groups and viscosities, a 50-gallon hose segment, and the result — total flush 213 gallons, primary flush driver viscosity — above the mixture-viscosity curve falling to the 6.62 cSt target at the 213-gallon mark.

03 · LUBRICANTS · THREE SITES

Flush optimisation

Every product changeover on a lubricant packaging line means flushing — and industry-wide, 2–3% of annual lubricant production is lost to flush, with 20–30% of that flush volume avoidable. Static, product-family flush matrices over-flush by design. The Flush Optimizer, developed with a global lubricants producer, replaces them with physics: it solves the ASTM viscosity blending equation for the actual previous and next products to recommend the minimum flush volume that still passes the lab test — with first-fill logic, automatic second-flush guidance, and self-service configuration for any line. Next: optimising the changeover sequence itself, so the production plan minimises total flush.

PROOF

consistent flush-volume reductions of more than 15% across three sites — up to 18% — with first-time-right manufacturing performance maintained.

RETURNED

$20M/yr value added on lubricant changeovers · 27× five-year ROI

LEVEL 2

THE LEVEL-2 POINT

per-changeover physics plus schedule-wide optimisation — a model and a planner sharing one Domain.

Flush Optimizer, in depth

04 · PETROCHEMICALS · WITH TECHNIP ENERGIES

Ethylene production optimisation — Technip Energies (SAM)

SPYRO® is Technip Energies' proprietary steam-cracking simulator — adopted by roughly 80% of ethylene producers worldwide since 1979. SAM (SPYRO® for Asset Management), built with Arundo, connects that simulator to live plant data in Foundation: real-time simulation of every furnace, continuously. Operators see actual vs planned vs optimal yield, get decoke schedules that maximise furnace availability, track coil carburization and remaining run length, benchmark furnaces against each other, and are alerted the moment operation deviates from set boundaries — with feedstock mix balanced against coking and decoking cycles across the plant.

PROOF

+2–3% ethylene yield from real-time optimization — on a simulator already trusted by ~80% of the world's ethylene producers.

"Arundo enables us to digitalize the USD 125 Billion ethylene market."

Marco Van Goethem, Manager Digital Solutions, Technip Energies

LEVEL 2

THE LEVEL-2 POINT

the world's most-used ethylene simulator, running live against the plant's Domain — simulation as a continuous service, not an offline study.

SAM production overview for today: ethylene and propylene production rate, accumulated and expected production, each as plan, measured and SPYRO-simulated, with tank volume balance; below, per-product charts of plan, measured and SPYRO lines over the day against daily tank balance, and capacity, fill level and consumer offtake.

OFF THE SHELF, ON FOUNDATION.

Energy Optimizer — intelligent production scheduling for volatile energy markets. The productised core of the cross-market energy solution above.

Flush Optimizer — minimum-flush recommendations for any packaging or transfer line, configurable in self-service.

Edge — IoT data integration, edge AI, and cloud connectivity for assets beyond the network's reach.

CarbonPath — automated Scope 3 emissions management and reporting for the maritime value chain.

AUTONOMOUS MARITIME OPERATIONS

The scale doesn't stop at the shoreline. Arundo runs autonomous operations at sea: fleet performance across an LNG carrier fleet (>90% reliquefaction efficiency across the fleet), CarbonPath for continuous emissions compliance, and a decade of edge deployments on vessels beyond any network's reach.

LNG fleet performance (above) · CarbonPath, in depth → · Reading: the LNG performance whitepaper →

"Arundo's solution will enable MacGregor to offer digitally enhanced services and lifetime support to their customers with cargo handling and offshore solutions for maritime transport and offshore industries."

MacGregor

>90%customer retention

~85%of customers continue to invest

100+projects since 2015

“We were looking for a partner with a mature analytics solution — Arundo was a perfect match. We can see tomorrow, today.”

Daniel Lundberg — Director Offshore Business Line, MacGregor

The track record

69 stories

A decade in asset-heavy operations leaves a paper trail. Here it is — the use cases behind the solutions above, by industry.

INDUSTRY

1000x speed increase in fatigue monitoring of flexible risers

1000x faster fatigue insights than traditional FEA models, at over 98% accuracy.

Any complex problem in asset-heavy operations. One platform underneath.

One problem at a time. Solved, in production.

Running in production at the leaders.

Cross-market energy optimisation

Vessel performance & boil-off warranties

Flush optimisation

Ethylene production optimisation — Technip Energies (SAM)

OFF THE SHELF, ON FOUNDATION.

AUTONOMOUS MARITIME OPERATIONS

The track record

1000x speed increase in fatigue monitoring of flexible risers

5x ROI from investing in corrosion management of pipelines and avoiding pipeline integrity risks

Optimizing water consumption: Advanced analytics enabling annual savings of up to $5M

Avoiding potential misconnection and shock hazard on smart meter installations: Enabled savings of up to $8.5 million

Distillation process optimization in chemical plant

Eliminating over-maintenance of pumps

Heat Exchanger Performance Monitoring

Predict and optimize repair routes: Offshore logistics forecasting product expected to reduce NPT by 15%

Optimizing demineralized water production

Alkylation and Transalkylation Catalyst Monitoring

Benchmarking asset performance: Leveraging data-driven insights to save operating and maintenance costs

Biomass Plant Emission Prediction

Cold Load Pickup Estimation for Electricity Transmitter/Distributor

Reducing failure and boosting productivity for gas compressors: Decreased maintenance spend

Significantly improving safety: Reducing hazardous leaks in heat exchangers

Empowering Subsea Equipment Owners with Operational Diagnostics

Engine Monitoring for Heavy Equipment Dealership

Transforming crane maintenance: Implementing data-driven approaches to reduce unplanned downtime

Operational diagnostics for commercial vessels

Maximizing maritime efficiency: Streamline shipping operations with cutting-edge software solutions

Optimizing solar farm maintenance

Solving Oil in Water Challenges for Offshore Operations

Compressor anomaly detection: two weeks' warning of a dry gas seal failure

Computer vision for product identification on production lines

Offshore crane uptime up 10–15% across a live vessel fleet

Critical-equipment monitoring for a cruise-ship yard

Distillation yield from simulation-recommended setpoints

Extending catalyst lifetime with predictive deactivation modelling

A 'factory of the future' programme for a multinational manufacturer

Forecasting a fleet's operating expenses with machine learning

Predicting crack formation in gas combustion units on LNG carriers

Generator condition monitoring on an unmanned platform

Unplanned haul-truck engine downtime cut 15% for an alumina miner

Heat-exchanger fouling monitoring across a chemicals group's sites

Initial production prediction from 285,000 onshore wells

Three million invoices a year, classified with natural language processing

Logistics control for onshore water hauling

Fleet monitoring for an offshore wind operator

Increasing paste-ink throughput with predictive risk scoring

Predicting LNG cargo loss to boil-off at voyage start

Reachstacker reliability from sensor, event and service data

Solar inverter failure detection, classification and early warning across four plants

Two months' warning hidden in a compressor's telemetry

Audio-based predictive maintenance in hydropower plants

Automated well-log interpretation

Auxiliary generator optimisation for a tanker fleet, phase 1

Blowout preventer condition monitoring for an upstream operator

Compressor management for an upstream major, with an engineering partner

Condition monitoring pilot scoped for a dry-bulk fleet

De-risking battery storage as a service with fleet-wide digital twins

Digital field development planning with a national oil company

A drill-pipe tally from a laser at the wellsite, streamed over 4G

Flush Optimizer pilot on a 20-litre packaging line

Flush-reduction feasibility for a lubricant blender

Fugitive emissions detection from infrared drone footage

Measuring gas combustion unit vibrations to verify repairs and compare the fleet

Golden-setpoint quality prediction for a superabsorber plant

Just-in-time maintenance: a blind test on a drilling contractor's compressor

Predictive maintenance for thirteen gas compressors across five sites

Anomaly detection across a pressure-pumping fleet

Prescriptive maintenance for pressure-pumping power ends at scale

A pump maker's first digitised pump offering

Pumps run back toward their best efficiency point

Raw-mill liner wear forecasting and gearbox failure monitoring

Root-cause analysis of PVC quality variance and boiler fouling

Solar inverter event detection from four years of plant data

A virtual multiphase flow meter, co-developed with an automation vendor

Predicting gas breakthrough from 4D seismic

Production forecasts for wind and solar farms, every five minutes

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